An Arc Flash Risk Assessment or Arc Flash Hazard Study / Analysis is a calculation performed by Professional Engineer to determine the thermal incident energy found at each location which determines the various arc flash boundaries and what personal protective equipment (PPE) must be used in approaching each boundary.

What is the purpose of an arc flash risk assessment?

About Arc Flash Analysis/Arc Flash Risk Assessments The assessment determines the incident energy to which a worker may be exposed and how to protect the worker from an arc flash accident and other electrical hazards.

What are the three main factors in an arc flash risk assessment?

Three factors determine the severity of an arc flash injury: Proximity of the worker to the hazard , Temperature and Time for the circuit to break. Because of the violent nature of an arc flash exposure, when an employee is injured, the injury can be very serious and can even result in death.

How do you perform an arc flash risk assessment?

NFPA 70E: Three Steps to Completing a Risk Assessment NFPA 70E states that the goal of an arc flash risk assessment is a three-step process: Identify a Hazard. Estimate the Likelihood of Occurrence and the Potential Severity of Injury. Determine If Additional Protective Measures are Needed.

What are arc flash requirements?

Arc-flash hazards are also addressed in §1910.335(a)(1)(v), Safeguards for personnel protection, which requires that personal protective Equipment (PPE) for the eyes and face be worn whenever there is danger of injury to the eyes or face from electric arcs or flashes or from flying objects resulting from an electrical …

How long does it take to do an arc flash study?

Completing an arc flash study may take about four to six weeks depending on the size of the facility. The governing standard for performing the study is the Institute of Electrical and Electronics Engineers (IEEE) 1584.

Is arc flash required by OSHA?

OSHA does not have a specific requirement mandating that employers have arc flash studies conducted within their workplaces. However, there are a number of OSHA requirements that are a bit broader in terms of protecting workers from electrical hazards.

Is arc flash study required by code?

Arc-Flash Hazard Assessments are required by OSHA and NFPA 70E as a part of an Electrical Hazard Assessment. Arc-Flash Assessments are a serious life safety issue and essential part of a safe and comprehensive electrical safety program.

What can cause an arc flash?

In less than a second, an arc flash is initiated from a phase to ground or a phase to phase fault. It can result from accidental contact with the electrical systems, the buildup of conductive dusts, corrosion, dropped tools, or improper work procedures.

Who should perform a shock and flash hazard assessment?

To determine shock hazard, a licensed electrical engineer will perform either a calculation or use Table 130.2(C) of NFPA 70E. NFPA Definition: A Flash Hazard Analysis shall be done in order to protect personnel from the possibility of being injured by an arc flash.

Article first time published on

What is arc flash PPE?

Arc flash PPE is arc rated personal protective equipment worn by workers performing maintenance on energized equipment as well as de-energizing equipment and is the last line of defense to protect workers from arc flash injuries.

How can arc flash be prevented?

  1. De-energize electrical equipment.
  2. Wear suitable Personal Protective Equipment (PPE)
  3. Keep at a safe distance.
  4. Reduce the energy output from an incident.
  5. Carry out a risk assessment.
  6. Train on-site workers to control risks and interrupt faults.

How do you choose arc flash PPE?

At this point, determining the ppe required is easy. Simply look at the arc flash label, find the incident energy and then make sure all of your arc flash gear is rated higher than the incident energy shown on the label.

How often is arc flash assessment required?

An arc flash risk assessment should be reviewed every five years, or any time modifications are made to the facility that can effect the outcome of the study. Major or sometimes minor variations such as fuse type or breaker setting adjustments can have a huge impact on personal safety.

Who is responsible for arc flash analysis?

A: Article 130.5(H) states the owner of the equipment is responsible for the documentation, installation, and maintenance of the arc flash label. They can request it from the manufacturer but the owner will have to provide appropriate details in order for a proper incident energy calculation to be performed.

At what voltage is arc flash PPE required?

Each piece of equipment operating at 50 volts or more and not put into a deenergized state must be evaluated for arc flash and shock protection.

How are arc flash boundaries typically determined?

Calculating an arc flash boundary is going to be based on the voltage of the equipment that would cause the arc flash. … Most companies will use software programs where they can enter in the voltage information about a piece of equipment, and it will calculate the arc flash boundary automatically.

How do you read an arc flash study?

  1. #1: WARNING. At the top of the label is the warning label. …
  2. #2: Working Distance. …
  3. #3 Incident Energy. …
  4. #5 Shock Hazard when cover is removed. …
  5. #6 Limited approach boundary. …
  6. #7 Restricted approach boundary. …
  7. #8 Glove Class.

What does an arc flash study consist of?

An Arc Flash Assessment / Analysis is a study of the facility’s power system to determine the incident energy available at specific electrical devices that employees would be exposed to while “interacting with” the electrical equipment at the facility.

Are arc flashes common?

Occurring 5-10 times per day in the United States and resulting in over 400 fatalities and 30,000 incidents a year, arc flash occurrences are common, dangerous, and often deadly incidents.

How many arc flash incidents a year?

[2019 Statistics] Arc Flash Explosions Occur Every Day – Arc Flash Accidents. A report published in Industrial Safety and Hygiene News estimated that, on average, there are 30,000 arc flash incidents every year.

Can an arc flash cause a fire?

An arc flash is the light and heat produced from an electric arc supplied with sufficient electrical energy to cause substantial damage, harm, fire, or injury. … The result of the violent event can cause destruction of equipment involved, fire, and injury not only to an electrical worker but also to bystanders.

Where does arc flash hazard exist?

An arc flash hazard may exist when energized electrical conductors or circuit parts are exposed or when they are within equipment in a guarded or enclosed condition, provided a person is interacting with the equipment in such a manner that could cause an electric arc.

How many arc flash PPE categories are there?

Personal Protective Equipment categories The National Fire Protection Association (NFPA) uses four Arc Flash PPE Categories to classify ranges of arc flash hazards, and the corresponding requirements for PPE.

What are the arc flash categories?

  • PPE Category 1: Minimum Arc Rating 4 cal/cm2
  • PPE Category 2: Minimum Arc Rating 8 cal/cm. …
  • PPE Category 3: Minimum Arc Rating 25 cal/cm. …
  • PPE Category 4: Minimum Arc Rating 40 cal/cm.

What can reduce the risk of arc hazards?

  1. Perform a hazard analysis. …
  2. Reduce available fault current. …
  3. Shorten clearing time. …
  4. Adopt remote operation. …
  5. Predict and prevent faults. …
  6. Redirect blast energy.

How does arcing happen?

Arcing usually occurs when a circuit becomes overloaded and overheats. The overheating causes damage not only to the circuit breaker but also to its connection to the bus. Once damaged, a circuit breaker can malfunction and continue to let electricity flow between its connection instead of tripping.

Where should arc flash warning labels be placed?

Typically, the label is placed outside the panel or enclosure door. In some cases, companies choose to put the label inside the door to protect it from harsh environments; however, this should only be done if the door must be opened (allowing the label to be seen) in order to remove the panel face or enclosure.

Do arc flash suits need to be tested?

A: There are none. Arc flash suits do not provide any shock protection. Shock protective gear (rubber insulating gloves, blankets, sleeves, hotsticks, etc) require periodic, non-destructive testing. Arc flash testing is destructive and, therefore, not required.

How do you inspect an arc flash suit?

Regular Inspections are a Necessity Have internal and external inspections done to ensure that your arc flash unit or PPE does not fail to provide adequate protection in an eventual accident.

How often should arc flash PPE be replaced?

Most electrical safety experts and safety professionals agree that it’s practical to set up a plan to replace arc flash suits/ kits every 5 years or sooner.